Contact

Mechanical Welding

Precise metal forming and technical expertise

Immerse yourself in the subtle art of mechanical welding, where every metal fusion becomes a work of precision. Discover our meticulous expertise, redefining metal fabrication with excellence.

Mechanical Welding
Mechanical Welding
Mechanical Welding
Mechanical Welding
Mechanical Welding
Mechanical Welding

Expertise for your large-scale projects

EMG-BSI assembles mechanical parts by welding and thus produces complete structures or sub-assemblies of all sizes. Mechanical welding generally results in large-scale structures such as machine frames, test benches or tools. Thanks to its experienced team, your entire project can be handled, from the design to the machining of structures, including welding and final assembly of parts on the customer's site. The materials welded are generally steel and stainless steel.
Request a quote

A team of experts at the service of your project

Thanks to our design office, our machining experts, our welders and fitters, your entire project can be taken care of:

  • study
  • machining of structures
  • welding
  • assembly and final fitting of parts on customer site.

 

Request a quote
Mechanical Welding
Workshop

Complete equipment in a 1500m2 workshop

Our company has all the necessary equipment to work expertly on mechanical welding projects, thus guaranteeing quality work and exceptional results:

  • Park of numerically controlled machines for the manufacture of all metal parts in steel or stainless steel
  • 25T bridge and specialized equipment for machining parts or sub-assemblies of 4000 mm (length) x 1200 mm (width) x 1000 mm (height).
Request a quote

Examples of mechanical welding projects

Missile ports

Military Project

Supply and installation of an F and M carpet

For a Brazilian factory

Supply and assembly of a brush table

For the automotive industry

Supply and assembly of a planer

For the automotive industry

Supply and assembly of a conveyor

For chemical treatment

Supply and assembly of an oscillating shear + stacker

For the automotive industry.

Supply and assembly of a profiling line

For the automotive industry

Supply and installation of washing and drying equipment

For the pharmaceutical industry

More about mechanical welding

Mechanical welding is a key manufacturing process in the engineering and construction industries. It is a special welding technique that combines elements of traditional welding with mechanical joining methods to create strong, durable joints between metal parts.

This technique is used in a variety of industries, from aerospace to automotive to shipbuilding.

Mechanical welding involves joining metal parts using both welds and mechanical components such as bolts, screws, rivets, studs, etc. This process creates strong and durable assemblies that can withstand significant mechanical stress, vibration, and dynamic loads.

The main stages of mechanical welding include:

  1. Part Preparation: Before beginning the mechanical welding process, the parts to be joined must be carefully prepared. This may involve cleaning the surfaces, removing any paint or coating, and cutting the parts to the required specifications.

  2. Welding: Welding is an essential part of mechanical welding. Metal parts are assembled and welded together using various welding processes, such as arc welding, spot welding, or resistance welding. Welds ensure a strong bond between the parts.
  3. Mechanical assembly: In addition to welding, mechanical elements such as bolts, screws, or rivets are used to strengthen the assembly. These mechanical components provide additional stability and can be adjusted as needed.

  4. Quality Control: After assembly, quality control is performed to ensure that the assembly meets specified standards. This may include non-destructive testing, visual inspections, tensile testing, and other quality assurance methods.

Mechanical welding has many advantages over other joining methods. Here are some of its main advantages:

  • High mechanical resistance: Assemblies made by mechanical welding are capable of withstanding significant mechanical loads, making them suitable for applications where safety and durability are essential.

  • Flexibility: Mechanical welding allows different welding techniques to be combined with mechanical elements, thus offering great flexibility in the design and manufacture of parts.

  • Repairability: In the event of damage, welded assemblies can often be repaired or overhauled more easily than other types of assemblies.

  • Vibration and shock resistance: Welded joints are known for their ability to resist vibration and shock, making them ideal for applications subject to harsh conditions.

Mechanical welding finds applications in many industries, including:

  • Aerospace: Mechanical welding is used to assemble aircraft structures, engines, propulsion systems, and other critical components.
  • Automotive: Vehicle frames, engines, and other automotive components often require mechanical welding to ensure their strength and safety.
  • Shipbuilding: Boat hulls, underwater structures, and other shipbuilding components are frequently assembled using mechanical welding.
  • Oil and Gas Industry: Offshore platforms, pipelines and drilling equipment use mechanical welding to withstand harsh environments.
  • Railway industry: Railway vehicles, rails and railway infrastructure also use mechanical welding.

Tell us about your projects!

If you are looking for high-quality mechanical welding solutions for your project, please do not hesitate to contact us today.

EMG-BSI's team of experts is ready to meet your specific needs in mechanical welding, machining and special machine design.

Request a quote